90° Compact Elbows

When To Use A 90° Compact Elbow

A compact 90° elbow is used in hydraulic systems when you need to make a right-angle connection but space is very limited. Unlike a swept or long-radius elbow, the compact version has a tighter bend and a smaller body size, making it ideal for confined areas where larger fittings or hose bends won’t fit.

You would typically use a compact 90° elbow when:

  • Working in tight or restricted spaces where a standard or swept elbow is too large.
  • Routing hoses close to equipment walls or panels where clearance is minimal.
  • Compact hydraulic blocks or manifolds require short, rigid connections.
  • Reducing overall system size in mobile or lightweight equipment.
  • Preventing hose strain while still achieving a sharp directional change.

A Burnett & Hillman compact 90° elbow is best when space is restricted and you need a small, reliable fitting to achieve a right-angle connection without kinking hoses or compromising installation.

Key Features & Benefits

  • Compact design with a tight 90° bend for restricted spaces.
  • Provides a right-angle connection without kinking or straining hoses.
  • Ideal for compact hydraulic blocks, manifolds, and mobile equipment.
  • Made from high-quality, corrosion-resistant steel for durability.
  • Pressure-rated for demanding hydraulic applications.
  • Hex body for easy installation with standard tools.
  • Ensures a secure, leak-free seal when used with the correct washers or O-rings.
  • A cost-effective, space-saving solution for efficient hose routing.

Connecting Threads Guide

Threads That Match Directly:

  • BSPP to BSPP → Seals with a bonded washer or O-ring.
  • BSPT to BSPT → Seals on the threads with PTFE tape or sealant.
  • NPT to NPT → Seals on the threads with PTFE tape or sealant.
  • JIC to JIC → Seals metal-to-metal on the 37° cone seat.
  • ORFS to ORFS → Seals on the O-ring face for a leak-free joint.
  • SAE O-Ring Boss to SAE O-Ring Boss → Seals with an O-ring at the port face.
  • Metric to Metric → Seals with an O-ring or bonded washer.

Sometimes Compatible (with care):

  • BSPT male into BSPP female → Will screw in, but must be sealed with a washer or sealant.
  • JIC and SAE 37° → Often compatible, both use a 37° flare, but check standards before use.
  • JIS BSPP to BSPP → Same thread, but JIS often seals on a 30° cone rather than a washer.

Not Compatible:

  • BSP ↔ NPT → Different angles (55° vs 60°), will not seal reliably.
  • Metric ↔ BSP/NPT → Different thread form, not interchangeable.
  • UNF ↔ BSP/NPT/Metric → Won’t seal unless part of a designed fitting.
  • NPSM ↔ anything else → Only seals with a gasket, not designed for high pressure.

Rule of thumb:

  • Tapered threads (BSPT, NPT) seal on the thread + tape/sealant.
  • Parallel threads (BSPP, Metric, SAE, UNF) need a washer or O-ring.
  • JIC and ORFS seal on the face or cone, not the thread.

 

BSPP

(British Standard Pipe Parallel) 

BSPT

(British Standard Pipe Tapered)

NPT

(National Pipe Taper)

JIC

(Joint Industry Council)

JIS

(Japanese Industrial Standard)

Metric

(mm)

Imperial (")

(UN/UNF/UNC)

SAE

(Society Of Automotive Engineers)

ORFS

(O-Ring Face Seal)

UNF

(Unified Fine Thread)

NPSM

(National Pipe Straight Mechanical)

Thread Form Parallel Tapered Tapered Parallel with 37° Cone BSPP/Metric (Parallel) Parallel Parallel Parallel (UN/UNF) Parallel (UNF) Parallel Parallel
Flank Angle 55° 55° 60° 60° 55°(BSPP) / 60° (Metric) 60° 60° 60° 60° 60° 60°
Sealing Method Washer / O-Ring Thread Interference + PTFE Tape Thread Interference + PTFE Tape 37° Cone Seat (Metal To Metal) Gasket Or 30°/60° Cone Seat Washer / O-Ring Gasket / O-Ring O-Ring Boss O-Ring On The Face Angled Cone Seat / O-Ring Gasket
Standard ISO 228 / BS 2779 ISO 7 / BS 21 ANSI B1.20.1 (USA) SAE J514 (USA) JIS B 0203 / B 2351 ISO 261 / ISO 724 ANSI B1.1 (USA) SAE J1926 SAE J1453 ANSI B1.1 (USA) ANSI B1.20.1 (USA)
Applications  Medium-high pressure hydraulics, pneumatics, water systems; common in UK/European machinery High-pressure pipework (hydraulic, steam, gas, water); widely used in construction High-pressure hydraulics; common in North American equipment  High-pressure hydraulics (up to ~420 bar); mobile plant, aerospace & automotive Medium pressure hydraulics & pneumatics; Japanese/Asian machinery & vehicles Medium-high pressure hydraulics; European industrial, agricultural & mobile equipment

Low Pressure,  for fastening & mechanical joints, not fluid sealing; general engineering & hydraulic systems

High-pressure hydraulics; common in hydraulic blocks, automotive & aerospace Very high pressure, leak-free hydraulics; common in agriculture, construction, heavy plant Medium pressure hydraulics; also used in automotive, aerospace & precision machinery Low-pressure mechanical joints; used in piping, fire protection & water systems

IMPORTANT: The technical data given on this website is for preliminary information purposes only and is published without guarantee. All line drawings are for illustrative purposes only and should not be regarded as wholly accurate in every detail. We reserve the right to withdraw or to alter the specification of any product without notice. For more information, please consult our Terms of Business.

If you require any further information, our excellent customer service team is here to help so please call us on 01794 835835.

 

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